Toyota Yaris: Transfer Assembly / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Gf1a (transfer / 4wd / Awd) / Transfer Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the transfer assembly removal/installation are shown below.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE MANUAL TRANSAXLE ASSEMBLY

Click here

2. REMOVE TRANSFER ASSEMBLY

(a) Remove the 4 nuts.

(b) Remove the 2 bolts, 2 nuts and transfer assembly.

3. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here

    Components

    COMPONENTS ILLUSTRATION *1 MANUAL TRANSAXLE ASSEMBLY *2 TRANSFER ASSEMBLY *3 TRANSFER AND TRANSAXLE SETTING STUD BOLT - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

    Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: Before installation of each part, thoroughly clean and dry it. Then apply grease or oil as necessary. Do not use alkaline chemicals to clean aluminum parts, rubber parts or precoated bolts...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: On-vehicle Inspection


    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT HOOD SUB-ASSEMBLY (a) Check that the clearance measurements of areas "A" through "E" are within each standard range. Standard Clearance Area Measurement Area Measurement A 2.0 to 6.0 mm (0.0787 to 0...

    Categories

    Fuel-Filler Lid and Cap

    WARNING

    When removing the fuel-filler cap, loosen the cap slightly and wait for any hissing to stop, then remove it

    Fuel spray is dangerous. Fuel can burn skin and eyes and cause illness if ingested. Fuel spray is released when there is pressure in the fuel tank and the fuel-filler cap is removed too quickly.

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