Toyota Yaris: Brake Master Cylinder / Reassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Brake / Brake System (other) / Brake Master Cylinder / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

Lithium Soap Base Glycol Grease

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

5. INSTALL BRAKE MASTER CYLINDER RING PIN

(a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder ring pin to secure the brake master cylinder reservoir assembly.

(b) Remove the brake master cylinder sub-assembly from the vise.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RING PIN (a) Secure the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly...

Installation

INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER O-RING (a) Install a new brake master cylinder O-ring to the brake master cylinder sub-assembly...

Other information:

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold removal/installation are shown below. Necessary Procedures After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link Gas leak from exhaust system is repaired Inspection After Repair Poor idle, etc...

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Installation

INSTALLATION CAUTION / NOTICE / HINT CAUTION: Wear protective gloves. Sharp areas on the parts may injure your hands. HINT: Use the same procedure for the driver side and front passenger side. The procedure listed below is for the driver side. PROCEDURE 1...