Toyota Yaris: Monolithic Converter / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (emission Control) / Monolithic Converter / Installation

INSTALLATION

PROCEDURE

1. INSTALL TURBINE OUTLET ELBOW GASKET

(a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly.

2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly.

(b) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly.

*a

Pin

(c) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp.

*a

Paint Mark

*b

25°

*c

Turbocharger Sub-assembly Link

(d) Install the nut.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(e) Tighten the bolt of exhaust pipe clamp.

Torque:

18 N·m {184 kgf·cm, 13 ft·lbf}

3. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here

5. INSPECT AIR FUEL RATIO SENSOR

Click here

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below...

    Pcv Valve

    ComponentsCOMPONENTS ILLUSTRATION *1 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) - - On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used. Learning completes when vehicle is driven Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link Lane tracing assist system Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Installation


    INSTALLATION CAUTION / NOTICE / HINT NOTICE: When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release cylinder with bearing assembly to return to its original position...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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