Toyota Yaris: Clutch Master Cylinder / Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.
(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.
Torque:
12.7 N·m {130 kgf·cm, 9 ft·lbf}
2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN
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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly. Torque: Specified Tightening Torque : 15.2 N·m {155 kgf·cm, 11 ft·lbf} NOTICE: -
Do not kink or damage the clutch master cylinder to flexible hose tube.
-
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.
HINT: -
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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-
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)
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| *a | Torque Wrench Fulcrum Length | | |
4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE
(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it. NOTICE: -
Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
-
Make sure that the claws of the hose clip are within the location shown in the illustration.
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| *a | View A | *b | Front of Vehicle | *c | Paint Mark (Front of Vehicle) | *d | 0 to 2 mm (0 to 0.0787 in.) | *e | Alignment Mark | | |
5. INSTALL BRAKE BOOSTER ASSEMBLY
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6. BLEED CLUTCH LINE
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7. INSPECT FOR BRAKE FLUID LEAK
8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
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9. INSPECT CLUTCH PEDAL
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REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...
Other information:
Without auto-light control
Turn the headlight switch to turn
the headlights, other exterior
lights and dashboard illumination
on or off.
* 1: The lights are turned on while the vehicle is driven.
* 2: The lights are turned on for the specified period by the
auto headlight off
function...
DESCRIPTION The AWD ECU assembly receives signals from the ECM, steering sensor and skid control ECU (brake actuator assembly) via CAN communication. DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Memory U010087 Lost Communication with ECM/PCM "A" Missing Message When the ignition switch is ON, the IG1 terminal voltage is 10 V or more and the vehicle speed is 60 km/h (37 mph) or more, signals cannot be received from the ECM for 1 second or more
CAN communication system
AWD ECU assembly
ECM
Displayed Yes U012687 Lost Communication with Steering Angle Sensor Module Missing Message
When the following continues:
When the IG1 terminal voltage is 10 V or more, communication with the steering sensor is impossible for 1 second or more
When the IG1 terminal voltage is 10 V or more, a condition in which communication with the steering sensor is impossible occurs 1 time or more within a 5-second period, and this occurs 10 times within 60 seconds
CAN communication system
AWD ECU assembly
Steering sensor
Displayed Yes U012987 Lost Communication with Brake System Control Module Missing Message When the IG1 terminal voltage is 10 V or more, communication with the skid control ECU (brake actuator assembly) is impossible for 3 seconds or more
CAN communication system
AWD ECU assembly
Skid control ECU (Brake actuator assembly)
Displayed Yes PROCEDURE 1...
Categories
The fuel gauge shows approximately how much fuel is remaining in
the tank when the ignition is switched ON. We recommend keeping
the tank over 1/4 full.
Full
1/4 Full
Empty
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