Toyota Yaris: Shift And Select Lever Shaft / Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE SELECTING BELL CRANK ASSEMBLY
(a) Remove the 2 bolts and selecting bell crank assembly from the manual transmission case. | |
2. REMOVE CONTROL SHIFT LEVER BUSHING
(a) Remove the control shift lever bushing from the selecting bell crank assembly. | |
3. REMOVE NO. 1 SELECTING BELL CRANK DUST COVER
(a) Remove the No. 1 selecting bell crank dust cover from the selecting bell crank assembly. | |
4. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY
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5. REMOVE NEUTRAL POSITION SWITCH
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6. REMOVE NO. 1 LOCK BALL ASSEMBLY
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7. REMOVE NO. 2 LOCK BALL ASSEMBLY
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8. REMOVE SHIFT GATE PIN
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9. REMOVE SHIFT AND SELECT LEVER ASSEMBLY
(a) Remove the 4 bolts and shift and select lever assembly from the manual transmission case. | |
10. REMOVE NO. 1 SHIFT LEVER INNER
(a) Using a pin punch and hammer, remove the slotted spring pin from the No. 1 shift lever inner. | |
(b) Remove the No. 1 shift lever inner and shift interlock plate from the shift and select lever shaft. | |
11. REMOVE SHIFT AND SELECT LEVER SHAFT
(a) Remove the control shaft cover and the shift and select lever boot from the shift and select lever shaft. | |
12. REMOVE SHIFT GATE PLATE
(a) Remove the 2 bolts and shift gate plate from the No. 1 shift lever inner. | |
13. REMOVE PIN
(a) Remove the 2 pins from the No. 1 shift lever inner. | |
14. REMOVE SHIFT LEVER DAMPER
(a) Remove the 2 bolts and shift lever damper from the shift lever shaft. | |
15. REMOVE CONTROL SHAFT COVER OIL SEAL
(a) Using a screwdriver with its tip wrapped with protective tape, remove the control shaft cover oil seal from the control shaft cover. | |
COMPONENTS ILLUSTRATION
*1 SHIFT AND SELECT LEVER ASSEMBLY *2 NO. 1 SELECTING BELL CRANK DUST COVER *3 SELECTING BELL CRANK ASSEMBLY *4 CONTROL SHIFT LEVER BUSHING *5 SHIFT GATE PIN *6 NO...
REASSEMBLY PROCEDURE 1. INSTALL CONTROL SHAFT COVER OIL SEAL (a) Using SST and a hammer, install a control shaft cover oil seal to the control shaft cover...
Other information:
REMOVAL CAUTION / NOTICE / HINT NOTICE: After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal...
FAIL-SAFE CHART If any of the following DTCs are stored, the engine stop and start ECU enters fail-safe mode to preserve vehicle operability. DTC Component Fail-safe Operation Fail-safe Deactivation Condition P033562 Open in engine speed signal circuit
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
All of the following conditions are met for 10 seconds:
Normal communication with ECM
Engine speed 500 rpm or higher
Engine speed (communication signal) 500 rpm or higher
Difference between engine speed from pulse signal and engine speed from communication signal is less than 100 rpm
P055500 P05552A
Vacuum sensor assembly
Brake booster assembly
Vacuum hose (brake booster hose)
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
One of the following conditions is met:
Vacuum changes while the brake pedal is depressed
Vacuum changes a specified number of times while the vehicle is being driven faster than a certain vehicle speed
P055511 P055515 Vacuum sensor assembly circuit
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
Sensor output is within standard range P060629 Engine stop and start ECU
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
Pass condition detected and ignition switch turned to ON P060B1C P060B49 P060B71 Analog to digital converter (Engine stop and start ECU)
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
Pass condition detected and ignition switch turned to ON P061519 ST NO...