Toyota Yaris: Water Pump / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (cooling) / Water Pump / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the engine water pump assembly (water inlet housing) removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Cleaning the deposits from the throttle body with motor assembly

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

2. DRAIN ENGINE COOLANT

Click here

3. REMOVE INTAKE MANIFOLD

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4. REMOVE WATER PUMP PULLEY

(a) Loosen the 4 bolts holding the water pump pulley.

(b) Remove the fan and generator V-belt.

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(c) Remove the 4 bolts and water pump pulley.

5. REMOVE GENERATOR ASSEMBLY

Click here

6. REMOVE NO. 5 WATER BY-PASS HOSE

(a) Slide the clip and disconnect the No. 5 water by-pass hose from the water inlet with water pump housing sub-assembly.

7. REMOVE NO. 2 RADIATOR HOSE

(a) Slide the clip and disconnect the No. 2 radiator hose from the water inlet.

8. REMOVE AIR CONNECTOR STAY

(a) Remove the bolt and air connector stay from the water inlet with water pump housing sub-assembly.

9. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

(a) Slide the clip and disconnect the No. 4 water by-pass hose from the water inlet with thermostat sub-assembly.

NOTICE:

  • Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 4 water by-pass hose.
  • Do not damage the water inlet with thermostat sub-assembly.

(b) Remove the bolt, 2 nuts and water inlet with water pump housing sub-assembly from the cylinder block sub-assembly.

(c) Remove the gasket from the water inlet with water pump housing sub-assembly.

10. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

    Components

    COMPONENTS ILLUSTRATION *1 FAN AND GENERATOR V BELT *2 NO. 1 ENGINE UNDER COVER ASSEMBLY *3 AIR CONNECTOR STAY *4 WATER PUMP PULLEY *5 WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY *6 GASKET *7 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *8 NO...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY Click here 2. INSTALL WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY (a) Install a new gasket to the water inlet with water pump housing sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The procedure listed below is for the LH side. PROCEDURE 1. REMOVE REAR SEATBACK ASSEMBLY Click here 2. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY Click here 3...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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