Toyota Yaris: Clutch Stroke Sensor / On-vehicle Inspection

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Drivetrain / Clutch / Clutch Stroke Sensor / On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT CLUTCH PEDAL STROKE SENSOR ASSEMBLY

(a) Connect the GTS to the DLC3.

(b) Turn the ignition switch to ON.

(d) Enter the following menus: Powertrain / Engine / Data List / Clutch Stroke Sensor Voltage.

Powertrain > Engine > Data List

Tester Display
Clutch Stroke Sensor Voltage

(e) Read the values displayed on the GTS.

Standard Voltage:

GTS Display	Condition	Specified Condition
Clutch Stroke Sensor Voltage	Clutch pedal fully released	0.96 to 1.04 V
Clutch Stroke Sensor Voltage	Not depressed → Fully depressed (Clutch pedal should be operated slowly)	Value changes progressively (Only increase)

If the result is not as specified, check the clutch pedal stroke sensor assembly, wire harness and ECM.

Components

COMPONENTS ILLUSTRATION *1 NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY *2 CLUTCH PEDAL STROKE SENSOR ASSEMBLY *3 BRAKE PEDAL RETURN SPRING - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft...

Removal

REMOVAL PROCEDURE 1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Click here 2. REMOVE BRAKE PEDAL RETURN SPRING Click here 3. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY (a) Disconnect the clutch pedal stroke sensor assembly connector...

Other information:

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal

REMOVAL CAUTION / NOTICE / HINT HINT: When removing the name plates, heat the vehicle body, back door outside garnish and name plates using a heat light. Heating Temperature Item Temperature Vehicle Body Back Door Panel 40 to 60°C (104 to 140°F) Back Door Outside Garnish Name Plates 20 to 30°C (68 to 86°F) CAUTION: Do not touch the heat light and heated parts, touching the heat light may result in burns...

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Control Module Processor Watchdog/Safety MCU Failure (P060647)

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