Toyota Yaris: Front Suspension Member / Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT STABILIZER BAR

Click here

2. INSTALL STEERING LINK ASSEMBLY

Click here

3. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Temporarily install the front lower No. 1 suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the 2 bolts and nut.

4. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

5. INSTALL ENGINE MOVING CONTROL ROD

(a) Install the engine moving control rod to the front suspension crossmember sub-assembly with the bolt.

Torque:

200 N·m {2039 kgf·cm, 148 ft·lbf}

6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

(b) Install the front suspension crossmember sub-assembly to the vehicle body with the 4 bolts. Torque: 95 N·m {969 kgf·cm, 70 ft·lbf}

(c) Install the 2 bolts. Torque: 7.0 N·m {71 kgf·cm, 62 in·lbf}

(d) Lower the engine lifter.

(e) Install the engine moving control rod with the bolt.

Torque:

170 N·m {1734 kgf·cm, 125 ft·lbf}

(f) Install the wiring harness clamp bracket to the front suspension crossmember sub-assembly with the bolt.

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

7. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

(a) Install the front suspension member reinforcement LH to the front suspension crossmember sub-assembly and vehicle body with the 2 bolts.

Torque:

95 N·m {969 kgf·cm, 70 ft·lbf}

8. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

HINT:

Perform the same procedure as for the LH side.

9. INSTALL EXHAUST SENSOR CLAMP BRACKET

(a) Install the exhaust sensor clamp bracket to the front suspension crossmember sub-assembly with the bolt.

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

(b) Engage the 2 clamps.

10. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click here

11. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

12. CONNECT TIE ROD END SUB-ASSEMBLY LH

(a) Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut. Torque: 49 N·m {500 kgf·cm, 36 ft·lbf} NOTICE: Do not damage the ball joint dust cover. Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

(b) Install a new cotter pin.

(c) Engage the claw to install the steering knuckle seal as shown in the illustration.

HINT:

Check that the steering knuckle seal is securely installed.

Install in this Direction

13. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

14. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

(a) Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.

Torque:

74 N·m {755 kgf·cm, 55 ft·lbf}

NOTICE:

Do not damage the boot of the ball joint.

HINT:

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

15. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

16. INSTALL FRONT FENDER LINER LH

(a) Install the front fender liner LH to the vehicle body with the 3 screws.

17. INSTALL FRONT FENDER LINER RH

HINT:

Perform the same procedure as for the LH side.

18. INSTALL FRONT WHEELS

Click here

19. CONNECT NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

20. INSTALL COLUMN HOLE COVER SILENCER SHEET

Click here

21. STABILIZE SUSPENSION

Click here

22. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click here

23. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

24. INSTALL CENTER NO. 4 ENGINE UNDER COVER

(a) Install the center No. 4 engine under cover to the vehicle body with the 4 bolts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

25. INSTALL ENGINE UNDER COVER LH

(a) Install the engine under cover LH to the vehicle body with the 2 clips.

26. INSTALL ENGINE UNDER COVER RH

HINT:

Perform the same procedure as for the LH side.

27. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

(a) Install the No. 1 engine under cover assembly to the vehicle body with the 4 bolts, 4 screws and 12 clips.

Torque:

Bolt :

5.0 N·m {51 kgf·cm, 44 in·lbf}

28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here