Toyota Yaris: Starter / Installation

INSTALLATION

PROCEDURE

1. INSTALL STARTER ASSEMBLY

(a) Install the wire harness clamp bracket to the starter assembly with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(b) Install the starter assembly to the cylinder block sub-assembly with the 2 bolts.

Torque:

46 N·m {469 kgf·cm, 34 ft·lbf}

(c) Connect the engine wire to terminal 30 with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(d) Connect the clamp.

(e) Close the terminal cap.

(f) Connect the 2 starter assembly connectors.

2. INSTALL FLYWHEEL HOUSING SIDE COVER

(a) Align the protrusion with the cylinder block sub-assembly and attach the claw as shown in the illustration to install the flywheel housing side cover. NOTICE: Make sure the claw makes a click sound, indicating that it fits tightly. Replace the flywheel housing side cover with a new one if the claw does not fit tightly or is deformed.

3. INSTALL OIL COOLER ASSEMBLY

(a) Install 2 new oil cooler gaskets to the oil cooler assembly.

(b) Install the oil cooler assembly to the cylinder block sub-assembly with the 2 nuts and bolt.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

4. CONNECT NO. 5 WATER BY-PASS HOSE

(a) Connect the No. 5 water by-pass hose to the oil cooler assembly, and slide the clip to secure them.

5. CONNECT NO. 6 WATER BY-PASS HOSE

(a) Connect the No. 6 water by-pass hose to the oil cooler assembly, and slide the clip to secure them.

6. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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7. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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8. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function thatcompletes learning when the respective system is used.

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