Toyota Yaris: Fuel Pump / Disassembly

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

Click here

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

Click here

2. REMOVE FUEL PUMP

(a) Detach the 2 claws and 2 clamps and disconnect the fuel suction tube from the fuel sub-tank sub-assembly.

(b) Remove the O-ring from the fuel sub-tank sub-assembly.

(c) Detach the 4 claws and disconnect the sub-assembly support from the fuel sub-tank sub-assembly.

(d) Disconnect the connector from the fuel pump.

(e) Detach the 3 claws and remove the No. 1 cap from the sub-assembly support.

(f) Remove the fuel pump from the sub-assembly support.

(g) Remove the O-ring from the fuel pump.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below...

    Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Installation


    INSTALLATION CAUTION / NOTICE / HINT NOTICE: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts. Click here PROCEDURE 1. INSTALL REAR ENGINE OIL SEAL (a) Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Reassembly


    REASSEMBLY PROCEDURE 1. INSTALL REAR SPOILER SEAL HINT: When installing the rear spoiler seal, heat the rear spoiler assembly using a heat light. Heating Temperature: Item Temperature Rear Spoiler Assembly 20 to 30°C (68 to 86°F) CAUTION: Do not touch the heat light and heated parts, touching the heat light may result in burns...

    Categories

    Liftgate/Trunk Lid

    WARNING

    Never allow a person to ride in the luggage compartment/trunk

    Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.

    Do not drive with the liftgate/trunk lid open

    read more

     
    Copyright © 2024 www.toyaris4.com