Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a	14 mm (0.551 in.)	*b	12 mm (0.472 in.)
*c	11 mm (0.433 in.)	*d	8 mm (0.315 in.)
*e	Top Side	*f	LH Side
*g	Bottom Side	*h	Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a	Rear Side	*b	Front Side
*c	RH Side	*d	Bottom Side
*e	Protrusion Height	*f	22 mm (0.866 in.)
*g	10 mm (0.394 in.)	*h	14 mm (0.551 in.)
*i	6.0 mm (0.236 in.)	-	-

Standard Protrusion Height:

Straight Pin	Specified Condition
(A)	11.0 to 13.0 mm (0.433 to 0.512 in.)
(B)	5.0 to 7.0 mm (0.197 to 0.276 in.)

Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage...

Reassembly

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Other information:

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Data List / Active Test

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Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Installation

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