Toyota Yaris: Starter / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (starting) / Starter / Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

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PROCEDURE

1. PRECAUTION

NOTICE:

  • After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Click here

  • When the starter assembly is replaced, "ST NO. 1 relay" must also be replaced.

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click here

3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

4. DISCONNECT NO. 6 WATER BY-PASS HOSE

(a) Disconnect the No. 6 water by-pass hose from the oil cooler hose.

5. DISCONNECT NO. 5 WATER BY-PASS HOSE

(a) Disconnect the No. 5 water by-pass hose from the oil cooler hose.

6. REMOVE OIL COOLER ASSEMBLY

(a) Remove the 3 bolts and oil cooler assembly from the oil pan sub-assembly.

(b) Remove the 2 o-rings.

7. REMOVE FLYWHEEL HOUSING SIDE COVER

(a) Disconnect the claw as shown in the illustration to remove the flywheel housing side cover.

8. REMOVE STARTER ASSEMBLY

(a) Disconnect the 2 starter assembly connectors.

(b) Open the terminal cap.

(c) Disengage the clamp to separate the engine wire.

(d) Remove the nut and disconnect the engine wire from terminal 30.

(e) Remove the 2 bolts and starter assembly from the cylinder block sub-assembly.

(f) Remove the bolt and wire harness clamp bracket from the starter assembly.

    Components

    COMPONENTS ILLUSTRATION *1 STARTER ASSEMBLY *2 FLYWHEEL HOUSING SIDE COVER *3 WIRE HARNESS CLAMP BRACKET *4 NO. 5 WATER BY-PASS HOSE *5 NO...

    Disassembly

    DISASSEMBLY PROCEDURE 1. REMOVE WIRE HARNESS (a) Remove the 2 nuts and wire harness from the starter assembly. 2. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY (a) Remove the bolt and wire harness from the starter inrush current reduction relay...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: System Description


    SYSTEM DESCRIPTION POWER WINDOW CONTROL SYSTEM DESCRIPTION (a) The power window control system controls the power window operation using the power window regulator motor assemblies. The main controls of this system are the multiplex network master switch assembly (mounted on the driver door) and power window regulator switch assembly (mounted on the front passenger door) ...

    Toyota Yaris XP210 (2020-2024) Owner's Manual: Meters and Gauges


    C..

    Categories

    Fuel Gauge

    The fuel gauge shows approximately how much fuel is remaining in the tank when the ignition is switched ON. We recommend keeping the tank over 1/4 full.

    Toyota Yaris. Fuel Gauge

    Full 1/4 Full Empty

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