Toyota Yaris: Starter / Removal

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (starting) / Starter / Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane tracing assist system	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
Pre-collision system
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.
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When the starter assembly is replaced, "ST NO. 1 relay" must also be replaced.

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

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3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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4. DISCONNECT NO. 6 WATER BY-PASS HOSE

(a) Disconnect the No. 6 water by-pass hose from the oil cooler hose.

5. DISCONNECT NO. 5 WATER BY-PASS HOSE

(a) Disconnect the No. 5 water by-pass hose from the oil cooler hose.

6. REMOVE OIL COOLER ASSEMBLY

(a) Remove the 3 bolts and oil cooler assembly from the oil pan sub-assembly.

(b) Remove the 2 o-rings.

7. REMOVE FLYWHEEL HOUSING SIDE COVER

(a) Disconnect the claw as shown in the illustration to remove the flywheel housing side cover.

8. REMOVE STARTER ASSEMBLY

(a) Disconnect the 2 starter assembly connectors.

(b) Open the terminal cap.

(d) Remove the nut and disconnect the engine wire from terminal 30.

(e) Remove the 2 bolts and starter assembly from the cylinder block sub-assembly.

(f) Remove the bolt and wire harness clamp bracket from the starter assembly.

Components

COMPONENTS ILLUSTRATION *1 STARTER ASSEMBLY *2 FLYWHEEL HOUSING SIDE COVER *3 WIRE HARNESS CLAMP BRACKET *4 NO. 5 WATER BY-PASS HOSE *5 NO...

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE WIRE HARNESS (a) Remove the 2 nuts and wire harness from the starter assembly. 2. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY (a) Remove the bolt and wire harness from the starter inrush current reduction relay...

Other information:

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Disassembly

DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: When using a vise, place aluminum plates between the part and vise. When using a vise, do not overtighten it. HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side...

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Rough Idling

DESCRIPTION Problem Symptom Suspected Area Trouble Area Engine speed fluctuation due to abnormal combustion Idle speed too low or high Strong engine vibration due to above symptoms Ignition malfunction Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply) Insufficient compression Changes in load from another system Ignition system Spark plug Ignition coil assembly Fuel system Direct fuel injector assembly Port fuel injector assembly Fuel pump assembly (for high pressure side) Fuel pump (for low pressure side) Fuel pump control circuit Fuel line Purge VSV system Fuel quality (existence of foreign matter, degradation) Intake and exhaust systems Mass air flow meter sub-assembly Intake system (Air leaks or deposit accumulation) Throttle body with motor assembly Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Cam timing oil control solenoid assembly Variable Valve Timing system (VVT system) Other control systems ECM Wire harness or connector Knock control sensor Engine coolant temperature sensor Engine Water control valve Engine assembly Engine mount High load from another system Air conditioning system Power steering system Electrical load signal system SYMPTOM AND CAUSE OF SYSTEM MALFUNCTION HINT: The following are descriptions of the characteristics of each system malfunction...