REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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Replacement of fuel pump | Inspection after repair |
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CAUTION:
NOTICE:
Click here
HINT:
When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
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Lane tracing assist system | Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. |
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Pre-collision system | ||
Stop and start system | Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) |
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Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
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Power door lock control system
| Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. |
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Air conditioning system | After the ignition switch is turned to ON, the servo motor standard position is recognized. | - |
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.
Click here
2. DISCHARGE FUEL SYSTEM PRESSURE
Click here
3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
Click here
4. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY
Click here
5. REMOVE REAR FLOOR SERVICE HOLE COVER (for LH Side)
(a) Remove the rear floor service hole cover and butyl tape.
(b) Disconnect the 2 connectors from the fuel suction pump and gauge tube assembly. | |
6. DISCONNECT FUEL TANK EVAP TUBE SUB-ASSEMBLY
(a) Disconnect the fuel tank evap tube sub-assembly from the fuel suction with pump and gauge tube assembly. Click here | |
7. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
(a) Slide the clamp and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction with pump and gauge tube assembly. | |
8. DISCONNECT CHARCOAL CANISTER OUTLET HOSE
(a) Disconnect the charcoal canister outlet hose from the fuel suction with pump and gauge tube assembly. | |
9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.
*1 | Tube Joint Clip | *2 | Fuel Tank Main Tube Sub-assembly |
*a | Nylon Tube | *b | Fuel Tube Joint |
*c | Plate Sub-assembly | *d | O-ring |
Pull off | Pull off |
NOTICE:
10. REMOVE NO. 1 FUEL TUBE CLAMP
(a) Disengage the claw to remove the No. 1 fuel tube clamp from the fuel pump gauge retainer. | |
11. REMOVE FUEL PUMP GAUGE RETAINER
(a) Remove the fuel pump gauge retainer.
(1) Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer. SST: 09808-14031 09808-01030 09808-01050 SST: 09808-01071 HINT: Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer. |
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(2) While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
(3) Install SST (handle) and an extension bar to SST (plate). SST: 09808-14031 09808-01010 SST: 09808-01071 |
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(4) Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.
NOTICE:
(5) While pressing down on the fuel suction with pump and gauge tube assembly, remove the fuel pump gauge retainer.
12. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
(a) Disconnect the fuel return vent tube sub-assembly and remove the fuel suction with pump and gauge tube assembly from the fuel tank assembly. Click here NOTICE: Be careful not to bend the arm of the fuel sender gauge assembly. | |
(b) Remove the gasket from the fuel tank assembly. | |
To use the auxiliary key, press the knob and pull out the auxiliary key from the smart key.