Toyota Yaris: Fuel Pump / Reassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Pump / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FUEL PUMP

HINT:

Perform "Inspection After Repair" after replacing the fuel pump.

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(a) Install the fuel pump to the No. 1 cap.

(b) Apply gasoline to a new O-ring.

(c) Install the O-ring to the sub-assembly support.

(d) Attach the 3 claws and install the No. 1 cap to the sub-assembly support.

(e) Connect the connector to the fuel pump.

(f) Attach the 4 claws and connect the sub-assembly support to the fuel sub-tank sub-assembly.

(g) Apply gasoline to a new O-ring.

(h) Install the O-ring to the fuel suction tube.

(i) Attach the 2 claws and 2 clamps and connect the fuel suction tube to the fuel sub-tank sub-assembly.

2. INSTALL FUEL SENDER GAUGE ASSEMBLY

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    Inspection

    INSPECTION PROCEDURE 1. INSPECT FUEL PUMP (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Tester Connection Specified Condition U - V 0...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (a) Install a new gasket to the fuel tank assembly. (b) Connect the fuel return vent tube sub-assembly to the fuel suction tube with pump and gauge assembly...

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