Toyota Yaris: Transfer Assembly / Installation

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Gf1a (transfer / 4wd / Awd) / Transfer Assembly / Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

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2. INSTALL TRANSFER ASSEMBLY

(a) Clean the bolt holes.

(b) Using SST and union nut wrench, install the transfer assembly to the transaxle with the 6 nuts and 2 bolts.

Union Nut Wrench

Torque Wrench Fulcrum Length

Torque:

Specified tightening torque :

68.6 N·m {700 kgf·cm, 51 ft·lbf}

SST: 09961-00950

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40.2 N*m (410 kgf*cm, 30 ft.*lbf)

3. INSTALL MANUAL TRANSAXLE ASSEMBLY

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Reassembly

REASSEMBLY CAUTION / NOTICE / HINT NOTICE: Steps 9 to 16 are temporary reassembly procedures for adjustment purposes. PROCEDURE 1. INSTALL TRANSFER RING GEAR MOUNTING CASE (a) Using SST and a press, press the transfer ring gear mounting case into the transfer ring gear...

Transfer Case Front Oil Seal (for Lh Side)

Other information:

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: System Description

SYSTEM DESCRIPTION LOAD OPERATION OUTPUT (a) Load is turned on or off according to the operation signals and switch signals from each ECU. Components Semiconductor Power Integration ECU Power Distribution Box Assembly Operation Signal Communication Support *1: w/ Front Seat Heater *2: Built into power distribution box assembly Headlight ECU Assembly ○ - Not supported Fog Light Assembly ○ - Supported Rear Window Defogger / Mirror Heater - ○ Supported Taillight - ○ Supported Rear Fog Light - ○ Supported Back-up Light - ○ Not supported Outer Rear View Mirror Assembly - ○ Supported Panel Illumination - ○ Supported Seat Heater LH*1 High/Low - ○ Not supported Seat Heater RH*1 High/Low - ○ Not supported Passenger Seat Buckle Switch Delegated Input - ○ - Occupant Detection Sensor Delegated Input - ○ - Rear Seat RH Buckle Switch Delegated Input - ○ - Rear Seat CTR Buckle Switch Delegated Input - ○ - Rear Seat LH Buckle Switch Delegated Input - ○ - IGR Relay*2 - ○ Not supported SEMICONDUCTOR FUSE FUNCTION (a) When a malfunction current occurs during load operation, the current is shut off before the electrical lines emit smoke, and then load is turned off...

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Diagnostic Trouble Code Chart

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