Toyota Yaris: Fuel Main Valve / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Main Valve / Installation

INSTALLATION

PROCEDURE

1. INSTALL FUEL MAIN VALVE ASSEMBLY

(a) Apply gasoline to a new O-ring.

(b) Install the spacer and O-ring to the fuel main valve assembly.

*1

O-ring

*2

Spacer

(c) Install the fuel main valve assembly to the fuel suction with pump and gauge tube assembly.

NOTICE:

Make sure that the O-ring is not cut or pinched during installation.

(d) Attach the 3 claws and install the No. 3 fuel suction support to the fuel suction with pump and gauge tube assembly.

(e) Attach the 4 claws and connect the sub-assembly support to the fuel suction with pump and gauge tube assembly.

(f) Apply gasoline to a new O-ring.

(g) Install the O-ring to the fuel suction tube.

(h) Attach the 2 claws and 2 clamps and connect the fuel suction tube to the fuel suction with pump and gauge tube assembly.

2. INSTALL FUEL SENDER GAUGE ASSEMBLY

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3. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT CAUTION: Never perform work on fuel system components near any possible ignition sources. Vaporized fuel could ignite, resulting in a serious accident...

    Fuel Pressure Sensor

    ..

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