Toyota Yaris: Back Door Glass / Removal
REMOVAL
CAUTION / NOTICE / HINT
NOTICE:
Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.
PROCEDURE
1. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY
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2. REMOVE REAR SPOILER ASSEMBLY
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3. REMOVE BACK DOOR GLASS
(a) Disconnect each connector and disengage each clamp.
(b) Apply protective tape to the area around the installation position of the back door glass on the back door panel to prevent it from being scratched.
| Protective Tape |
(c) When reusing the back door glass:
(1) Place matchmarks on the back door glass and back door panel at the locations indicated in the illustration. | |
(d) Pass a piano wire between the back door panel and back door glass from the interior. | |
(e) Tie both wire ends to wooden blocks or similar objects that can serve as handles.
(f) Cut the adhesive by pulling the piano wire around the back door glass.
NOTICE:
-
When separating the back door glass, take care not to damage the paint or interior and exterior ornaments.
-
When cutting the adhesive, take care not to damage the connectors on the back door glass.
-
Do not pull the piano wire in a vertical direction, but pull it in a horizontal direction.
(g) Using suction cups, disengage the No. 1 back window glass spacer and No. 2 back window glass spacer to remove the back door glass.
NOTICE:
-
To prevent the back door glass from falling when performing this operation, be sure to hold the back door glass using suction cups.
-
Be careful not to drop the back door glass.
-
Leave as much adhesive on the back door panel as possible when removing the back door glass.
4. REMOVE BACK WINDOW GLASS ADHESIVE DAM
(a) When reusing the back door glass:
(1) Using a scraper, remove the back window glass adhesive dam. NOTICE: -
Be careful not to damage the back door glass.
-
Be sure to replace the back window glass adhesive dam with a new one.
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| *a | Back Side of Back Door Glass | | |
5. REMOVE NO. 2 BACK WINDOW GLASS ADHESIVE DAM
(a) When reusing the back door glass:
(1) Using a scraper, remove the No. 2 back window glass adhesive dam. NOTICE: -
Be careful not to damage the back door glass.
-
Be sure to replace the No. 2 back window glass adhesive dam with a new one.
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| *a | Back Side of Back Door Glass | | |
6. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING LH
(a) When reusing the back door glass:
(1) Using a scraper, remove the No. 1 back window outside moulding LH. NOTICE: -
Be careful not to damage the back door glass.
-
Be sure to replace the No. 1 back window outside moulding LH with a new one.
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| *a | Back Side of Back Door Glass | | |
7. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING RH
HINT:
Use the same procedure as for the LH side.
8. REMOVE BACK WINDOW GLASS CLIP LH
(a) When reusing the back door glass:
(1) Using a scraper, remove the back window glass clip LH. NOTICE: -
Be careful not to damage the back door glass.
-
Be sure to replace the back window glass clip LH with a new one.
|
| *a | Back Side of Back Door Glass | | |
9. REMOVE BACK WINDOW GLASS CLIP RH
HINT:
Use the same procedure as for the LH side.
10. REMOVE BACK DOOR GLASS SPACER
(a) When reusing the back door glass:
(1) Using a scraper, remove the 2 back door glass spacers. NOTICE: -
Be careful not to damage the back door glass.
-
Be sure to replace the back door glass spacer with a new one.
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| *a | Back Side of Back Door Glass | | |
COMPONENTS ILLUSTRATION
*1 BACK DOOR GLASS *2 NO. 2 BACK WINDOW GLASS ADHESIVE DAM *3 BACK WINDOW GLASS ADHESIVE DAM *4 NO. 1 BACK WINDOW MOULDING OUTSIDE LH *5 NO...
INSTALLATION CAUTION / NOTICE / HINT NOTICE: Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent. PROCEDURE 1. CLEAN BACK DOOR GLASS (a) When reusing the back door glass: (1) Using a scraper, remove any remaining adhesive residue from the back window glass...
Other information:
FAIL-SAFE CHART If any of the following DTCs are stored, the engine stop and start ECU enters fail-safe mode to preserve vehicle operability. DTC Component Fail-safe Operation Fail-safe Deactivation Condition P033562 Open in engine speed signal circuit
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
All of the following conditions are met for 10 seconds:
Normal communication with ECM
Engine speed 500 rpm or higher
Engine speed (communication signal) 500 rpm or higher
Difference between engine speed from pulse signal and engine speed from communication signal is less than 100 rpm
P055500 P05552A
Vacuum sensor assembly
Brake booster assembly
Vacuum hose (brake booster hose)
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
One of the following conditions is met:
Vacuum changes while the brake pedal is depressed
Vacuum changes a specified number of times while the vehicle is being driven faster than a certain vehicle speed
P055511 P055515 Vacuum sensor assembly circuit
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
Sensor output is within standard range P060629 Engine stop and start ECU
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
Pass condition detected and ignition switch turned to ON P060B1C P060B49 P060B71 Analog to digital converter (Engine stop and start ECU)
Stop and start control is prohibited
Engine is automatically restarted if a DTC is stored while the engine is stopped by stop and start control
Pass condition detected and ignition switch turned to ON P061519 ST NO...
Seat belts help to decrease the possibility of severe injury
during accidents and sudden stops. Toyota recommends that
the driver and all passengers always wear seat belts.
All of the seat belt retractors are designed to keep the lap/shoulder
belts out of the way when not in use...