Toyota Yaris: G16e-gts (intake / Exhaust) / Intercooler
Components
COMPONENTS
ILLUSTRATION
| *1 | RADIATOR SUPPORT SUB-ASSEMBLY UPPER | *2 | FRONT RADIATOR SIDE AIR GUIDE PLATE RH |
| *3 | FRONT RADIATOR SIDE AIR GUIDE PLATE LH | *4 | COOL AIR INTAKE DUCT |
| *5 | NO. 1 RADIATOR AIR GUIDE RH | *6 | NO. 1 RADIATOR AIR GUIDE LH |
| *7 | NO. 3 AIR HOSE | *8 | NO. 4 AIR HOSE |
| *9 | INTERCOOLER ASSEMBLY | - | - |
 | N*m (kgf*cm, ft.*lbf): Specified torque | - | - |
Removal
REMOVAL
PROCEDURE
1. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER
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2. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH
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3. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH
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4. REMOVE COOL AIR INTAKE DUCT
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5. REMOVE NO. 1 RADIATOR AIR GUIDE RH
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6. REMOVE NO. 1 RADIATOR AIR GUIDE LH
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7. DISCONNECT NO. 3 AIR HOSE
| (a) Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly. |
|
8. DISCONNECT NO. 4 AIR HOSE
| (a) Loosen the hose clamp and disconnect the No. 4 air hose from the intercooler assembly. |
|
9. REMOVE INTERCOOLER ASSEMBLY
| (a) Remove the 3 bolts and intercooler assembly from the vehicle body. |
|
Installation
INSTALLATION
PROCEDURE
1. INSTALL INTERCOOLER ASSEMBLY
(a) Install the intercooler assembly to the vehicle with the 3 bolts.
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
2. CONNECT NO. 4 AIR HOSE
(a) Connect the No. 4 air hose and tighten the hose clamp.
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
3. CONNECT NO. 3 AIR HOSE
(a) Connect the No. 3 air hose and tighten the hose clamp.
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
4. INSTALL NO. 1 RADIATOR AIR GUIDE RH
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5. INSTALL NO. 1 RADIATOR AIR GUIDE LH
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6. INSTALL COOL AIR INTAKE DUCT
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7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH
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8. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH
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9. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER
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On-vehicle Inspection
ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced when repairing air leaks in the intake system are shown below...
Turbocharger
..
Other information:
Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Removal
REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below. Necessary Procedure After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link Engine assembly Cylinder head sub-assembly Camshaft (for intake or exhaust camshaft) Camshaft timing gear assembly Camshaft timing exhaust gear assembly Fuel injector assembly Fuel pump (for low pressure side) Fuel pump assembly (for high pressure side) Fuel pressure sensor (for low pressure side) Fuel pressure sensor (for high pressure side) Spark plug Ignition coil assembly Air intake system parts Exhaust system parts Turbocharger sub-assembly Inspection after repair Poor idle, etc...
Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Cooling is Poor
DESCRIPTION If the cooling effect of the air conditioning system is weak, the following factors may be the cause. Symptom Factor Cooling effectiveness is poor Cooling response is slow ECO drive mode function (air flow volume is restricted due to ECO drive mode being selected) Compressor with pulley assembly malfunction Refrigerant volume (high) Refrigerant volume (low) Clogged cooler condenser assembly fins Cooling fan system malfunction Mechanical locking of damper and damper link Automatic light control sensor malfunction High inlet air temperature PROCEDURE 1...
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Turning the Engine Off
Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.Automatic transaxle: Shift the selector lever to the P position and set the parking brake.
Press the push button start to turn off the engine. The ignition position is off.