Toyota Yaris: Clutch Master Cylinder / Installation

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Clutch / Clutch Master Cylinder / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.

(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

Torque:

Specified Tightening Torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

Do not kink or damage the clutch master cylinder to flexible hose tube.
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

*a	Torque Wrench Fulcrum Length

4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE

(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it.

NOTICE:

Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
Make sure that the claws of the hose clip are within the location shown in the illustration.

*a	View A
*b	Front of Vehicle
*c	Paint Mark (Front of Vehicle)
*d	0 to 2 mm (0 to 0.0787 in.)
*e	Alignment Mark

5. INSTALL BRAKE BOOSTER ASSEMBLY

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6. BLEED CLUTCH LINE

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7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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9. INSPECT CLUTCH PEDAL

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Removal

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Toyota Yaris: Clutch Master Cylinder / Installation

Removal

Clutch Pedal

Other information:

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Precaution

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Lost Communication with ECM/PCM "A" Missing Message (U010087,U012687,U012987,U015587)

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