Toyota Yaris: Rear Differential Carrier Assembly / Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR DIFFERENTIAL SUPPORT
(a) Install the differential support to the rear differential carrier assembly with 3 new bolts.
Torque:
120 N·m {1224 kgf·cm, 89 ft·lbf}
2. INSTALL REAR DIFFERENTIAL DYNAMIC DAMPER
(a) Install the rear differential dynamic damper to the differential support with 2 bolts.
Torque:
39 N·m {398 kgf·cm, 29 ft·lbf}
3. INSTALL REAR UPPER DIFFERENTIAL MOUNT STOPPER
(a) Install the 2 rear upper differential mount stoppers to the rear No. 1 differential support.
NOTICE:
Keep the rear upper differential mount stoppers free of oil and foreign matter.
4. TEMPORARILY INSTALL DIFFERENTIAL CARRIER ASSEMBLY
NOTICE:
- Do not damage the contact surface when installing the rear differential carrier assembly.
- The remaining oil may leak out when installing the rear differential carrier assembly.
- Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
- Install the bolts and nuts with the rear differential carrier assembly secured.
| (a) Support the rear differential carrier assembly with an engine lifter using 2 attachments or equivalent tools as shown in the illustration. HINT: Raise the rear differential carrier assembly until the vacuum hose can be installed. |
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| (b) Temporarily install the rear No. 1 differential support to the rear differential carrier assembly with 2 new bolts and 2 new nuts. NOTICE:
HINT: The nuts have tabs to prevent them from rotating. |
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| (c) Install the vacuum hose to the clamp. NOTICE: Do not damage the vacuum hose and electro magnetic control coupling wire harness. |
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| (d) Install the vacuum hose to the clamp (B). |
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(e) Connect the connector and engage the clamp (A).
| (f) Temporarily install the rear differential carrier assembly to the front side of the rear suspension member sub-assembly with the 2 rear lower differential mount stoppers, 2 new bolts. NOTICE: Keep the bolt and rear lower differential mount stoppers free of oil and foreign matter. HINT:
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| (g) Temporarily install the rear differential carrier assembly to the rear differential support with the new bolts. |
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5. FULLY INSTALL DIFFERENTIAL CARRIER ASSEMBLY
| (a) Tighten the bolt. Torque: 130 N·m {1326 kgf·cm, 96 ft·lbf} NOTICE: Do not tighten the bolts with the inner cylinder or rear No. 1 differential mount cushion tilted. |
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| (b) Tighten the 2 bolts. Torque: 82 N·m {836 kgf·cm, 60 ft·lbf} HINT: Lower the engine lifter to the extent that the bolts can still be tightened. |
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| (c) Tighten the 2 bolts. Torque: 86 N·m {877 kgf·cm, 63 ft·lbf} |
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(d) Lower the engine lifter.
| (e) Connect the vacuum hose to the electro magnetic control coupling sub-assembly. NOTICE: Connect the vacuum hose until it reaches the paint mark. |
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6. INSTALL REAR STABILIZER BAR
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7. INSTALL REAR DRIVE SHAFT ASSEMBLY
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8. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
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9. ADD DIFFERENTIAL OIL
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10. INSPECT FOR DIFFERENTIAL OIL LEAK
11. ACTIVE TORQUE SPLIT AWD SYSTEM CALIBRATION
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Reassembly
REASSEMBLY CAUTION / NOTICE / HINT NOTICE:
Before installation, thoroughly clean and dry each part and then apply Toyota Genuine Differential gear oil LX SAE 75W-85 GL-5 or equivalent to them...
Other information:
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