DISASSEMBLY
PROCEDURE
1. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY
(a) Disengage the claws and guides to remove the lower defroster nozzle assembly. | |
2. REMOVE COOLER PIPE GROMMET
(a) Remove the cooler pipe grommet. | |
3. REMOVE COOLER EXPANSION VALVE
(a) Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve. | |
(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.
4. REMOVE ASPIRATOR
(a) Disengage the claws and guide to remove the aspirator. | |
5. REMOVE NO. 2 AIR DUCT
(a) Remove the screw. | |
(b) Disengage the claws to remove the No. 2 air duct.
6. REMOVE COVER
(a) Disengage the claws to remove the cover. | |
7. REMOVE DRAIN COOLER HOSE
(a) Remove the drain cooler hose. | |
8. REMOVE AIR CONDITIONING HARNESS ASSEMBLY
(a) Disconnect the 3 connectors. | |
(b) Disengage guides to remove the air conditioning harness assembly.
9. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY
(a) Remove the 2 screws. | |
(b) Disengage the guide to remove the air conditioning amplifier assembly.
10. REMOVE BLOWER ASSEMBLY
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11. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY
(a) Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly. | |
12. REMOVE HEATER COVER
(a) Remove the screw and heater cover. | |
13. REMOVE HEATER CLAMP
(a) Disengage the claws to remove the heater clamp. | |
14. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Remove the heater radiator unit sub-assembly as shown in the illustration. | |
15. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
(a) Disengage the clamp and guides. |
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(b) Remove the 2 screws. | |
(c) Disengage the claws and guides to remove the upper heater case with No. 1 cooler evaporator sub-assembly.
(d) Remove the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor from the upper heater case. | |
16. REMOVE NO. 1 COOLER THERMISTOR
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17. REMOVE AIR DUCT ASSEMBLY
(a) Remove the 3 retainers. | |
(b) Separate the front panel silencer as shown in the illustration.
(c) Remove the 2 nuts and air duct assembly. | |
Automatic transaxle: Shift the selector lever to the P position and set the parking brake.
Press the push button start to turn off the engine. The ignition position is off.