Toyota Yaris: Brake System (other) / Brake Line

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Brake / Brake System (other) / Brake Line

Precaution

PRECAUTION

TROUBLESHOOTING PRECAUTION

NOTICE:

  • Since the brake lines are critical safety related parts, be sure to disassemble and inspect the components if a brake fluid leak is found. If any abnormalities are found, replace the component with a new one.
  • When removing brake components, cover the brake line connections to prevent foreign matter such as dust or dirt from entering the lines.
  • Do not damage or deform the brake lines during the removal and installation procedures.
  • When installing a grommet to the vehicle body, ensure that the brake line passes through the center of the grommet.
  • Do not deform the bracket or the body when connecting a brake line and flexible hose.
  • When installing a brake line or flexible hose, ensure that they are free from twists or kinks.
  • If the metal end of a flexible hose does not match the groove on the bracket, twist the hose slightly to insert it.
  • Flexible hoses must be free from shock absorber oil, grease, etc.
  • When installing a brake line to a plastic clamp, ensure that the brake line is not loose or pinched.
  • Do not reuse any clips or plastic clamps removed from a flexible hose.
  • After installing a brake line or flexible hose, ensure that they do not interfere with any other components or vehicle body.
  • Do not allow brake fluid on any painted vehicle body surface. If brake fluid leaks onto any painted surface, immediately wash it off.

DISCONNECTING AND CONNECTING FLEXIBLE HOSE AND BRAKE LINE

(a) Disconnecting:

*a

Disconnecting

*b

Connecting

*c

Hold

*d

Turn

*e

Flexible Hose

*f

Brake Line

*g

Clip

(1) Hold the flexible hose with a wrench and disconnect the brake line using a union nut wrench without deforming the brake line.

(2) Remove the clip and disconnect the flexible hose.

(b) Connecting:

(1) Secure the flexible hose with a new clip. At this time, be sure to securely install the clip.

(2) Connect the brake line using a union nut wrench without deforming the brake line.

CONNECTING BRAKE LINE AND WAY

(a) Temporarily install the brake line to the way.

(b) Support the way to prevent deformation of the brake line and install the bolt to secure the way to the vehicle body.

*a

Hold

*b

Turn

*c

Way

(c) Support the way to prevent deformation of the brake line and connect the brake line to the way with a union nut wrench.

System Diagram

SYSTEM DIAGRAM

HINT:

See the layout drawing to confirm the locations and tightening torque of flexible hoses and brake lines.

*1

Brake Master Cylinder Sub-assembly

*2

Brake Booster Assembly

*3

Brake Actuator Assembly

-

-

*a

Brake Line

*b

Flexible Hose

*c

Brake Tube Way

*d

Union Nut

*e

Union Bolt

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

*

For use with a union nut wrench

Front

-

-

    Bleeding

    BLEEDING CAUTION / NOTICE / HINT NOTICE: Move the shift lever to P and apply the parking brake before bleeding the brakes. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes...

    Brake Master Cylinder

    ..

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Engine Difficult to Start


    DESCRIPTION Problem Symptom Suspected Area Trouble Area Engine does not crank Engine cranks slowly Auxiliary battery depletion Starter malfunction Starter system Auxiliary battery depletion Starter malfunction Starter circuit Excessive engine friction Engine Engine assembly Starting time is long Engine speed fluctuation due to abnormal combustion Idle speed too low or high The engine stalls immediately after starting Strong engine vibration due to above symptoms Ignition malfunction Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply) Insufficient compression Changes in load from another system Ignition system Spark plug Ignition coil assembly Fuel system Direct fuel injector assembly Port fuel injector assembly Fuel pump assembly (for high pressure side) Fuel pump (for low pressure side) Fuel pump control circuit Fuel suction plate sub-assembly Fuel main valve assembly Fuel line Purge VSV system Fuel quality (existence of foreign matter, degradation) Intake and exhaust systems Mass air flow meter sub-assembly Intake system (Air leaks or deposit accumulation) Throttle body with motor assembly Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Cam timing oil control solenoid assembly Variable Valve Timing system (VVT system) Other control systems ECM Wire harness or connector Knock control sensor Engine coolant temperature sensor Immobiliser system Engine Water control valve Engine assembly Crankshaft position sensor High load from another system Air conditioning system Power steering system Electrical load signal system SYMPTOM AND CAUSE OF SYSTEM MALFUNCTION HINT: The following are descriptions of the characteristics of each system malfunction...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test


    DATA LIST / ACTIVE TEST DATA LIST NOTICE: Some Data List values may vary significantly due to slight measurement errors, differences in the measurement environment, and changes in the vehicle over time, making it difficult to indicate clear evaluation standards...

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